Interested in how our staff creates your scrumptious snacks?
In at this time’s weblog we wish to give our viewers a glance inside our manufacturing facility, positioned proper within the coronary heart of Salt Lake Metropolis, Utah.
For at this time’s version of producing highlight, we’ll take you thru the step-by-step technique of how we create our PROTEIN bars.
At PROBAR, we pleasure ourselves on the dedication to high quality and our consideration to element within the manufacturing course of, to ship solely the very best caliber of merchandise for our prospects.
In contrast to most power bars, PROBAR bars are minimally processed and made with actual plant-based meals which might be blended collectively and by no means baked – merely put, we don’t cook dinner our vitamin out.
Let’s stroll by means of how the PROTEIN bar is made!
Step One: We rigorously weight out and assemble the substances.
Step Two: All of the dry and moist substances are combined into our artisan vertical spiral planetary Italian mixer (attempt saying that 5 instances quick). These mixers mix, not macerate, the substances. Most industrial blenders at different meals processing crops will macerate the substances.
Step Three: Syrups, protein crisps, chocolate chips, nut butters are all rigorously blended collectively.
Step 4: Product is loaded on to a chilly slab lime the place the rolls are chilled. It’s like a glorified play-doh manufacturing facility.
Step 5: Product units up into feed rollers adopted by compression rollers to make an ideal slab for weight management and density.
Step Six: Product continues on by means of a cooling tunnel to set the slab.
Step Seven: The slab goes by means of a longitudinal slitter which determines the width of the product. Now we have a number of totally different sizes for every of our totally different bars.
Step Eight: The slab goes by means of the spreading desk to the guillotine cutter to slice the bar to dimension and weight for high quality management.
Step 9: The bars then head all the way down to the enrober the place they take a dip in chocolate. Extra chocolate is blown off for continued weight management.
Step Ten: Bars enter a cooling tunnel for the chocolate drip.
Step Eleven: Last product is inspected once more by hand for continued high quality management. (Assume Willy Wonka and the chocolate manufacturing facility)
Step Twelve: Bars enter the recent seal fuji move wrapper. The move wrapper has a nitrogen flush (that’s the important thing) after which are sealed.
Step 13: Sealed bars enter by means of x-ray to examine for overseas objects. Most different meals producers use a steel detector, which isn’t practically as efficient.
Step Fourteen: Bars then enter the autocartoneer the place the bars will enter the caddies for packaging.
Step Fifteen: The caddies are autonomically and pneumatically opened the place the pusher arms will push in 12 bars. Caddy is mechanically glued after this.
Step Sixteen: Caddies are despatched to a case, after which lastly a pallet.
Step Seventeen: Shipped recent to your door from our manufacturing facility!
In the event you loved taking a peek within our manufacturing course of, be sure to remain subscribed to our social media so that you don’t miss a beat.
We look ahead to bringing you extra manufacturing highlights within the close to future!
