When main stationery producer Pukka Pads wanted to relocate one in all its modular loading docks from its website in Bingley to a brand new facility in Lutterworth, it turned to Thorworld Industries to make sure a easy transition with minimal disruption to operations.
The unique Thorworld docking station had been put in at Bingley 5 years in the past, with a second unit added shortly after. After a number of items at Bingley had been bought, Pukka Pads required an answer that may enable them to switch the dock to their new website effectively with out compromising security or productiveness.
Darryl Corbin-Jones, Managing Director at Pukka Pads, defined: “We knew the dock was a helpful asset, so when the choice was made to relocate, we requested for Thorworld’s help to make sure that shifting it will be as seamless as doable whereas sustaining the excessive ranges of security and effectivity we count on.”
A complete website evaluation was carried out by the corporate’s distributor Loading Bay Service, guaranteeing that the dock might be put in at Lutterworth able that was each secure for hauliers and operationally efficient. The modular nature of the dock meant it might be disassembled, transported, and reassembled with ease, with the relocation accomplished with out disruption to day by day operations.
“Thorworld’s potential to offer tailor-made options stood out,” continued Darryl. “The dock was designed in such a manner that it might be damaged down into sections and transported to the brand new location with minimal fuss. As soon as on-site, it was merely reassembled and bolted into place, making it prepared to be used nearly instantly.”
Now in place at Lutterworth, the dock is getting used extra ceaselessly, dealing with as much as three masses per day as Pukka Pads receives incoming items from China. The effectivity of the system has allowed the corporate to streamline its unloading course of and make price reductions, reducing the variety of personnel required from 5 to a few. Two operators load onto the dock whereas a forklift truck takes over, offering a safer and extra environment friendly workflow.
Not like older conveyor-based techniques, which require common upkeep and expensive repairs, the Thorworld dock is designed for sturdiness and reliability. The unit at Lutterworth is housed indoors, additional enhancing working situations and eliminating the chance of product harm as a result of climate.
“The expertise with Thorworld has been wonderful,” added Darryl. “The relocation was environment friendly, cost-effective and executed with none complications. As we proceed to develop, we’ll be Thorworld once more for future initiatives.”

