As e-commerce volumes rise and warehouses come beneath growing stress to enhance effectivity, packaging is turning into extra strategic than many companies realise, writes Jason Poxon, Head of Design at Antalis Packaging.
In lots of instances, the distinction between an optimised packaging resolution and a “adequate” one can have a measurable impression on operational prices and efficiency.
That is likely one of the explanation why Antalis Packaging can be at eDelivery Expo 2026; from 30 June to 2 July on the NEC Birmingham (Stand 9020)
We’ll showcase our vary of e-commerce, fulfilment, and logistics packaging designed to enhance efficiency, scale back waste, and decrease operational prices.
The Hidden Prices of Poor Packaging Design
Throughout the e-commerce, retail, automotive, and industrial sectors, we see packaging specs that haven’t been reviewed in years. Whereas the packaging should still carry out, it’s usually not optimised for in the present day’s logistics calls for.
Outsized cartons, over-specified board grades and inefficient pack designs can erode margins.
A carton that’s barely outsized could enhance corrugated utilization, require extra void fill and scale back trailer utilisation. Multiply this throughout 1000’s of shipments, and the impression turns into vital. Companies can face:
•Elevated materials consumption
•Larger weight costs
•Diminished pallet density
•Extra transport
•Larger carbon emissions
•Extra dealing with prices
Packaging necessities usually change as merchandise or suppliers change. Inefficiencies turn into embedded. This creates stress on storage, selecting and transport prices.
Small Adjustments, Vital Financial savings
Antalis Packaging works with companies to assessment and redesign packaging that delivers measurable operational enhancements.
In a single mission with a trend retailer, carton dimensions had been redesigned to higher match the merchandise shipped. The modifications lowered unused area, improved packing effectivity by 30% and lower the variety of pallet places required, delivering projected logistics financial savings of greater than £130,000 yearly.
In one other case, redesigning transport cartons resulted in a 33% discount in materials, saving 18 tonnes of board yearly and decreasing transport actions. An additional mission noticed a double-wall carton efficiently re-engineered right into a single-wall resolution, decreasing paper utilization by 35% whereas growing pallet effectivity by 40%.
Comparable packaging critiques will be carried out rapidly and ship speedy advantages.
Sustainability and Logistics
Sustainability can also be turning into a serious driver behind optimisation initiatives. Lowering corrugated utilization, eliminating or decreasing void fill all contribute to decrease Scope 3 emissions and extra sustainable operations.
Importantly, the lightest packaging resolution is just not all the time essentially the most sustainable. The simplest resolution is one engineered for the appliance, safety, effectivity and materials utilization.
Options at eDelivery Expo
The Antalis stand will showcase a variety of applied sciences and consultancy-led companies for e-commerce, fulfilment and logistics environments.
Options on show will embody: Good Packaging Design and Providers, premium packaging, protecting and corrugated programs, packaging automation applied sciences, Ranpak programs, together with FillPak Mini, in addition to our new carbon calculator.
When was the final time your packaging was reviewed?
Even small modifications can ship vital cumulative advantages. Reviewing packaging now will guarantee you’re totally optimised forward of the 2026 peak season.
In Abstract:
The best field doesn’t simply carry your product.
It carries your price construction, your carbon footprint and your buyer expertise.
Antalis Packaging may help you with critiques, redesigns, and suggestions.
Go to www.antalis.co.uk/packaging or contact the workforce: 0370 241 1466.
